TPM & Predictive Maintenance in Food Plants Training by Tonex
This specialized training equips professionals with the knowledge and tools needed to implement Total Productive Maintenance (TPM) and Predictive Maintenance strategies in food processing plants. Participants will explore the operational and economic benefits of reducing downtime, improving equipment reliability, and extending asset life. The course emphasizes data-driven decision-making and real-time condition monitoring, aligning with food safety standards and operational excellence. Importantly, TPM and predictive strategies enhance plant cybersecurity by minimizing unauthorized access to maintenance systems and securing IoT-based monitoring tools, both vital in today’s connected industrial environments.
Audience:
- Food Plant Maintenance Engineers
- Reliability Engineers
- Process Improvement Managers
- Plant Supervisors and Operations Leads
- Cybersecurity Professionals
- Industrial Automation Specialists
- Food Safety and Quality Control Personnel
Learning Objectives:
- Understand TPM principles and benefits for food plants
- Apply predictive maintenance methodologies to improve uptime
- Analyze equipment data to optimize maintenance planning
- Align TPM with food safety and regulatory compliance
- Strengthen cybersecurity for digital maintenance systems
- Build a sustainable, cross-functional maintenance culture
Course Modules:
Module 1: Introduction to TPM
- History and evolution of TPM
- TPM pillars and foundational concepts
- Benefits of TPM in food industry
- Key performance indicators (KPIs)
- TPM implementation roadmap
- Cross-functional team roles in TPM
Module 2: Predictive Maintenance Basics
- Principles of predictive maintenance
- Key technologies and sensors overview
- Comparing preventive vs. predictive
- Cost-benefit analysis of predictive strategies
- Importance of historical data
- Predictive maintenance in food-grade environments
Module 3: Condition Monitoring Techniques
- Vibration analysis fundamentals
- Thermography and infrared inspections
- Acoustic and ultrasonic monitoring
- Oil and lubricant analysis
- Real-time equipment diagnostics
- Integrating condition monitoring with CMMS
Module 4: Food Industry-Specific Challenges
- Hygienic design and maintenance access
- Equipment cleaning and sanitation scheduling
- Downtime costs in perishable production
- Managing high-speed, high-volume assets
- Regulatory maintenance documentation
- Risk assessment and hazard control in maintenance
Module 5: TPM and Cybersecurity
- Cyber risks in predictive systems
- Securing IoT-enabled maintenance devices
- Role of access control and authentication
- Data integrity and encryption methods
- Threat modeling for smart maintenance tools
- Integrating cybersecurity into maintenance SOPs
Module 6: Strategy Implementation and Optimization
- Developing TPM implementation strategy
- Building maintenance maturity models
- Training and workforce engagement
- Metrics tracking and performance reviews
- Continuous improvement cycles
- Change management for TPM adoption
Join Tonex’s TPM & Predictive Maintenance in Food Plants Training to gain industry-leading knowledge and sharpen your strategic maintenance approach. Learn how to enhance uptime, boost productivity, and ensure food safety—all while reinforcing your cybersecurity framework. Enroll now to future-proof your food plant operations!